Here are a few construction shots:
I molded the carbon fiber tube by wrapping uni-directional cloth around a syntactic foam dowel. The uni-directional cloth gives it great bending strength, but isn't pretty. So I covered it with a single sleeve of bi-directional cloth to pretty it up, and add a bit of compressive strength. The finished outside diameter was about 1.4", but the overall height with the shaft is nearly the same as a much smaller Rabitech barrel with its raised track.


Here's what it looks like, with the delrin "dummy" piece to form the track, and the heat shrink around the outside that is used to squeeze out the excess epoxy.




