(Pete, you are on the other forum, so if you find it hard to believe that I can be the messenger, then I propose you search for "galling" over there. This is the word Majd used on various threads and actually four times in a post on a thread you replied to right after. So, no, I am not "interpreting it").
Pete, I got you one the mismatched surfaces and possible lack of contact area. Makes sense.
Whether it is galling or scratching, I don't know - neither did I say I did, hence 'the messenger' but if we are to believe Majd then something is happening in a lot of triggers that affects his aiming. So much so, that he felt compelled to push to have a new Pathos trigger designed and so much so that he is spending a lot of money and time on trying different metals and treatments.
Me possibly interpreting anything was when I said the Sporarub One solved a trigger problem by switching to a plastic trigger - but I made it very clear that I wasn't 100% sure on the timeline of that, so I could be wrong.
Also, Abellan who seems to think more about gun design than a lot of other builders, uses a plastic trigger. Now, if he machines them rather than mold them, then it could be because he finds it easier/faster to machine plastic. Or it could be because he finds it eliminates scratches and/or galling issues. But his guns start at 750 euros for a 90cm and the trigger sells for 75 euros, so perhaps it is not a cost saving measure. And yes, that was me speculating. I guess I could email him and ask;-)
I do think most manufacturers use plastic parts to save on costs, though. I am just proposing that perhaps there is an unforeseen benefit besides the reduced cost.
Cheers,
D.
[EDIT]
Apologies to Dan for lifting a quote from that other forum but I thought it might clear things up (let me know if you want me to take it down):
From Majd/SpearQ8:
[INDENT]Galling and scratching with regards to trigger sears I consider the same. If you look under slight magnification the sears looks scratched ... but if you look at them at high magnification you can actually see that some metal moved from one sear to the other. This is like throwing a monkey wrench in a well oiled engine ... it just completely screws up the trigger pull. At best it makes the gun less accurate ... at worse it can cause a pretty dangerous situation.[/INDENT]
Now, feel free to disagree but let's try not to attack the messenger. I was just trying to share some viewpoints and I don't know if Majd is right, but I have no reason to believe he wouldn't be. Anyways, as they say, I don't have a dog in this fight, so I will go back to building a gun for my friend now.